Hirschvogel and SMS introduce AI inspection for forged components

Hirschvogel has partnered with SMS group to introduce an AI-based system for the automated final inspection of closed-die forged components, marking a further step in the digitalization of forging processes.

The system, developed together with image processing specialist Sightwise, replaces manual visual inspections at Hirschvogel’s Denklingen plant in Germany. Integrated into SMS group’s iForge digitalization platform, it enables fully automated detection of surface defects and geometrical deviations.

Instead of time-intensive manual checks, the new system combines automated robot handling with high-resolution camera sensors and real-time data analysis. Components are inspected within seconds, with defects identified and classified automatically, providing consistent and traceable quality control.

A key feature of the solution is the use of synthetic data for training AI models. Based on CAD and 3D data, the system simulates material properties, surface textures and potential defects, allowing inspection models to be generated within hours rather than weeks. This approach enables rapid integration of new product variants while reducing development and operating costs.

At the Denklingen site, forged components are fed automatically into the inspection system. Robots handle parts directly from transport units, while camera systems capture detailed images for analysis. The software evaluates each component in real time, improving detection accuracy and reducing the risk of incorrectly rejecting compliant parts.

Source and Photo: SMS Group